Thoughts on this Cylinder Head, salvageable?
Posted: Tue May 09, 2023 4:16 pm
Ok so due to popular demand here are the photos of my cylinder head from my project bike. Its a 900 head on a Z1000 bike. The bike overall is fairly good for a project and it ran when I went to look at it, no knocks or rattles, overall I was and still am pleased with the bike. I have had the block off and taken some initial measurements, all seems in spec and in good order along with the pistons.
Its just the head at the moment that has been a bit of a shocker. I think I initially got the ar@e with it and thought OK replacement head required! However on reflection perhaps all is not lost?
1, On measuring the valve gaps, two are down to 2.00mm (and all the others getting very close) On removing the valves it looks like all valve tips and some collets have been tipped on a feking grinding wheel by hand, the seats are also worn and pitted.
2, The cam cap bolt thread housing has been broken off. This was cleverly disguised and painted with perfectly moulded araldite! Until I noticed the slight weep of oil from it. I then removed the araldite to expose the bodge.
3, The circular flats where the head nuts sit (x3) seemed to have been hit with a centre punch/screwdriver. How on earth has anyone managed that?
4, Exhaust stud mounting has been broken welded back on at an angle (not straight)
5, There is what seems to be a time-sert in N04 plug. No problem - but looking from inside the chamber there has been some milling going on (for the time-sert?) and the hole is just touching the outer valve seats (see pic)
As I say, on seeing all of this I initially thought well this is just scrap, but perhaps in the right hands it maybe salvageable?
Other than that its fine
Any thoughts from the Z Gods on the forum is always appreciated and taken on board!
Thanks
Paul
Its just the head at the moment that has been a bit of a shocker. I think I initially got the ar@e with it and thought OK replacement head required! However on reflection perhaps all is not lost?
1, On measuring the valve gaps, two are down to 2.00mm (and all the others getting very close) On removing the valves it looks like all valve tips and some collets have been tipped on a feking grinding wheel by hand, the seats are also worn and pitted.
2, The cam cap bolt thread housing has been broken off. This was cleverly disguised and painted with perfectly moulded araldite! Until I noticed the slight weep of oil from it. I then removed the araldite to expose the bodge.
3, The circular flats where the head nuts sit (x3) seemed to have been hit with a centre punch/screwdriver. How on earth has anyone managed that?
4, Exhaust stud mounting has been broken welded back on at an angle (not straight)
5, There is what seems to be a time-sert in N04 plug. No problem - but looking from inside the chamber there has been some milling going on (for the time-sert?) and the hole is just touching the outer valve seats (see pic)
As I say, on seeing all of this I initially thought well this is just scrap, but perhaps in the right hands it maybe salvageable?
Other than that its fine
Any thoughts from the Z Gods on the forum is always appreciated and taken on board!
Thanks
Paul