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Fuel ‘disappearing’ from carbs.

Posted: Tue May 17, 2022 9:25 pm
Author: sharpeyie
Hi all.

Really strange one here. Trying to setup the carbs on Z1B. They were setup on the bench as per service manual. The float levels were checked and tweaked until they were as they should be. Trying to balance them whilst on the bike this week with two funnels feeding fuel, noticed that cylinders 3 & 4 fuel level was dropping in in the funnel whilst the engine wasn’t running, however nothing coming from carb overflows. None of those present (some much nore experienced than I) could figure WTF.....

Where is this fuel going and how? Answers on a postcard

Re: Fuel ‘disappearing’ from carbs.

Posted: Tue May 17, 2022 11:20 pm
Author: zed1015
It doesn't just disappear so its got to be going somewhere.
If it isn't overflowing out it's got to be going in the cylinders.
Unless that carbs 3 and 4 were taking longer to fill due to a partially stuck float needle etc which gave the impression of taking more fuel than they actually were.
Not really any other options than those.

Re: Fuel ‘disappearing’ from carbs.

Posted: Wed May 18, 2022 5:11 am
Author: moizeau
Check your oil level and also the airbox for a petrol smell, hopefully it was just a float valve being slow as Rob said.

Re: Fuel ‘disappearing’ from carbs.

Posted: Wed May 18, 2022 8:47 am
Author: sharpeyie
zed1015 wrote:It doesn't just disappear so its got to be going somewhere.
If it isn't overflowing out it's got to be going in the cylinders.
Unless that carbs 3 and 4 were taking longer to fill due to a partially stuck float needle etc which gave the impression of taking more fuel than they actually were.
Not really any other options than those.


Yeah, it has to be a float issue. Thought I had missed something else.... thanks.

Re: Fuel ‘disappearing’ from carbs.

Posted: Wed May 18, 2022 8:48 am
Author: sharpeyie
moizeau wrote:Check your oil level and also the airbox for a petrol smell, hopefully it was just a float valve being slow as Rob said.


What are your thoughts regarding oil level?

Re: Fuel ‘disappearing’ from carbs.

Posted: Wed May 18, 2022 9:09 am
Author: zed1015
sharpeyie wrote:
moizeau wrote:Check your oil level and also the airbox for a petrol smell, hopefully it was just a float valve being slow as Rob said.


What are your thoughts regarding oil level?

In severe cases overflowing carbs will pour fuel into the cylinders , past the rings and into the engine which increases the level in the sump..
It's a common occurence on bikes with vacuum taps that fail and drain the fuel tank when stood overnight.
A mates tap on his 600 SRAD went kaput at a rally with a full tank.
The next day the tank was empty , the engine was full and petrol was pouring out of the exhaust end can.

Re: Fuel ‘disappearing’ from carbs.

Posted: Wed May 18, 2022 9:00 pm
Author: sharpeyie
zed1015 wrote:
sharpeyie wrote:
moizeau wrote:Check your oil level and also the airbox for a petrol smell, hopefully it was just a float valve being slow as Rob said.


What are your thoughts regarding oil level?

In severe cases overflowing carbs will pour fuel into the cylinders , past the rings and into the engine which increases the level in the sump..
It's a common occurence on bikes with vacuum taps that fail and drain the fuel tank when stood overnight.
A mates tap on his 600 SRAD went kaput at a rally with a full tank.
The next day the tank was empty , the engine was full and petrol was pouring out of the exhaust end can.


Oh FFS. Right. Mmm that’s intersting ‘cos when I looked at it today the fuel had drained and it wasn’t sittingin the cylinder so may well have gone past the rings. I’ll keep an eye on that. Would the rings stop it if they were 100% - is this an indicator that rings probably past their sell-by date?

Re: Fuel ‘disappearing’ from carbs.

Posted: Wed May 18, 2022 10:18 pm
Author: zed1015
sharpeyie wrote:
Would the rings stop it if they were 100% - is this an indicator that rings probably past their sell-by date?


No! Fuel will get past even on a new engine.
It mainly seeps through the expansion gap in the rings.

Re: Fuel ‘disappearing’ from carbs.

Posted: Thu May 19, 2022 6:46 am
Author: rpeters
Someone may correct me, but its also possible that the fuel can drain back into the airbox and back to the gearbox through the little breather pipe from the airbox to crankcase breather. Sure i had that before on an ELR?

Re: Fuel ‘disappearing’ from carbs.

Posted: Thu May 19, 2022 8:28 am
Author: zed1015
rpeters wrote:Someone may correct me, but its also possible that the fuel can drain back into the airbox and back to the gearbox through the little breather pipe from the airbox to crankcase breather. Sure i had that before on an ELR?

Yes! That too.